Correlating Aggregate Properties and Concrete Rheology to Dynamic Segregation of Self-Consolidating Concrete

Significance Statement

Self-Consolidating Concrete (SCC) is one of the best innovations in the concrete industry over the past 20 years. This research used fundamental rheology theory and aggregate packing models to help understand and control dynamic segregation, a common and tricky problem limiting the wide applications of self-consolidating concrete.

Segregation is a common problem in self-consolidating concrete, which is sensitive to mix proportions such as superplasticizer dosage, as well as the size, volume, and gradation of the aggregate. Dynamic segregation, when coarse aggregate lags behind during the flowing process, is distinguishable from static segregation, when coarse aggregate settles in concrete at rest. In the research reported in this paper, a flow trough and a concrete rheometer were used to study the effects of various aggregate properties and concrete rheology on dynamic segregation of self-consolidating concrete. An equation for the drag force was found useful to understand how various mix proportions and concrete rheology affecting dynamic segregation. Higher paste volume, lower superplasticizer percent by weight of cement, lower slump flow, smaller coarse aggregate, and better gradation may increase dynamic stability. Smaller aggregate size has more significant effect than other aggregate properties. Mixtures with dynamic yield stress less than 50 Pa exhibited severe segregation from both flow trough and visual stability index (VSI) tests. Mixtures with static yield stress of 250 Pa or higher had satisfactory dynamic stability, while mixtures with static yield stress of 100 Pa or lower showed severe dynamic segregation. No clear correlation was observed between concrete plastic viscosity and dynamic segregation.

Correlating Aggregate Properties and Concrete Rheology to Dynamic Segregation of Self-Consolidating Concrete Advances in Engineering

About the author

Dr. Lin Shen is a Licensed Professional Engineer (P.E.) and an assistant professor in the Department of Civil and Environmental Engineering at the University of Hawaii at Manoa. He received his B.S. from Tongji University, M.S. from the National University of Singapore, and Ph.D. from University of Illinois at Urbana-Champaign (2007). His research focuses on self-consolidating concrete, geopolymer and other sustainable concretes, concrete for space exploration purposes, rheology, testing and modeling concrete physical properties, non-destructive testing, alkali-silica reaction, aggregate packing theories, microstructure characterization, and early age properties of concrete.

An innovative testing method on self-consolidating concrete originally developed by Dr. Shen has been adopted as a Unite States National Standard Test (AASHTO PP58-2012).  His work on developing “lunar concrete” with the potential to build human bases on the Moon and Mars (https://youtu.be/iPRmBs_6tjU) received broad media coverage including KHON2, Star Advertiser, Hawaii News Now, KITV, among others. Dr. Shen has served as PI and co-PI of multiple projects with a total research budget of one million US dollars and co-authored ~30 peer-reviewed articles. Dr. Shen is also the recipient of Northrop Grumman Excellence in Teaching Award, and Hi Chang Chai Excellence in Teaching Award (University of Hawaii at Manoa, 2013). 

About the author

Dr. Hamed Bahrami Jovein holds a Bachelor’s degree in Civil Engineering and earned his Master’s degrees from the Amirkabir University of Technology (Tehran Polytechnic), Iran, in Civil/Construction Engineering and Management. He obtained his Ph.D. in Civil Engineering from University of Hawaii at Manoa in 2015 with his dissertation on testing segregation and other rheological properties of self-consolidating concrete (SCC).
He has several publications in peer-reviewed journals, conference proceedings, and project reports, and has received multiple international awards and fellowships. Before joining University of Hawaii at Manoa, he was a researcher in Concrete Technology and Durability Research Center (CTDRc).

About the author

Dr. Qian Wang is an assistant professor of Civil and Environmental Engineering at Manhattan College. Dr. Wang’s research interests are in structures, mechanics and materials, including resilient and sustainable structures, reliability analysis and design optimization, multi-hazard and multi-physics analysis, and crash and impact analysis. He is a Licensed Professional Engineer (P.E.) and a Leadership in Energy and Environmental Design Accredited Professional (LEED AP) with 10 years of experience in various types of public and private projects. His structural engineering experience includes large-scale and complex projects from high-rise buildings to long-span structures.  

Journal Reference

Journal of Materials in Civil Engineering, Volume 28, Issue 1 (January 2016).

Lin Shen1; Hamed Bahrami Jovein2; Qian Wang3

[expand title=”Show Affiliations”]
  1. Assistant Professor, Dept. of Civil and Environmental Engineering, Univ. of Hawaii, Manoa, HI 96822 (corresponding author). E-mail: [email protected]
  2. Graduate Student, Dept. of Civil and Environmental Engineering, Univ. of Hawaii, Manoa, HI 96822. E-mail: [email protected]
  3. Assistant Professor, Dept. of Civil and Environmental Engineering, Manhattan College, Riverdale, NY 10471.
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Abstract

Segregation is a common problem in self-consolidating concrete (SCC), which is sensitive to mix proportions such as superplasticizer dosage, as well as the size, volume, and gradation of the aggregate. Dynamic segregation, when coarse aggregate lags behind during the flowing process, is distinguishable from static segregation, when coarse aggregate settles in concrete at rest. In the research reported in this paper, a flow trough and a concrete rheometer were used to study the effects of various aggregate properties and concrete rheology on dynamic segregation of self-consolidating concrete. An equation for the drag force was found useful to understand how various mix proportions and concrete rheology affecting dynamic segregation. Higher paste volume, lower superplasticizer percent by weight of cement, lower slump flow, smaller coarse aggregate, and better gradation may increase dynamic stability. Smaller aggregate size has more significant effect than other aggregate properties. Mixtures with dynamic yield stress less than 50 Pa exhibited severe segregation from both flow trough and visual stability index (VSI) tests. Mixtures with static yield stress of 250 Pa or higher had satisfactory dynamic stability, while mixtures with static yield stress of 100 Pa or lower showed severe dynamic segregation. No clear correlation was observed between concrete plastic viscosity and dynamic segregation.

 

Go To Journal of Materials in Civil Engineering

 

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