Optimization of cutting parameters to minimize energy consumption during turning of AISI 1018 steel at constant material removal rate using robust design

About the author

Dr. Carmita Camposeco-Negrete graduated from the Instituto Tecnológico y de Estudios Superiores de Monterrey (ITESM) Campus Toluca with a B.S. in Mechatronics Engineering in 2011. She obtained her Ph.D. in Engineering Sciences in 2015, from the ITESM Campus Estado de México.

She has worked in R&D projects since 2011. These projects involved product design comprising design of experiments, data analysis, interpretation of results, design and manufacturing of components, product lab testing, among other activities. Her current research interests are directed toward green manufacturing and process optimization. The purpose of her research is to reduce the environmental impact of the manufacturing processes regarding electricity consumption, and the carbon dioxide emissions related to electricity generation, without affecting the final quality of the product, and reducing its final cost.

About the author

 Dr. José Carlos Miranda-Valenzuela holds a BS and MSc in Mechanical Engineering by Tecnológico de Monterrey in Mexico and a PhD in Computational Mechanics by the Wessex Institute of Technology in the United Kingdom. Dr. Miranda is author or co-author of more than 35 publications in refereed journals and conferences. He is also author of a book “Adaptive Meshing with Boundary Elements”. He has collaborated in research and development projects and taught courses for OEMs and Tier 1 companies in the automotive industry. Currently he is General Director of Campus Cuernavaca of Tecnologico de Monterrey in Cuernavaca, Mexico. He is also a member of the board of SAE Mexico, national section of SAE International. His main research interest is the application of robust optimization techniques to improve products and processes.

About the author

Dr. Juan de Dios Calderón Nájera is a Mechanical Engineer graduated from Tecnológico de Monterrey Campus Estado de Mexico. He completed the master’s and PhD in Manufacturing at Mechanical Systems Design and Analysis Laboratory of INSA Lyon in France. He has more than 25 publications in refereed journals and conferences and sixteen years of engineering work experience in more tan 40 projects for design and development of new-products- and-manufacturing technologies for automotive industry, government, and research. Currently he is director of Mechatronics Department at Tecnologico de Monterrey, Campus Toluca, Mexico.  

 

Journal Reference

The International Journal of Advanced Manufacturing Technology, pp 1-7, 09 August 2015.

Carmita Camposeco-Negrete Juan de Dios Calderón NájeraJosé Carlos Miranda-Valenzuela.

Automotive Engineering Research Center (CIMA), Tecnológico de Monterrey Campus Toluca, Eduardo Monroy Cárdenas 2000, 50110, Toluca, Estado de México, México

Abstract

Machine tools have an impact on the environment due to their energy consumption. New strategies with focus on the reduction of the energy consumed by manufacturing processes have received significant attention owing to the rise of the electricity costs. This paper presents an experimental study related to the optimization of cutting parameters in turning of AISI 1018 steel. The aim of the study was to minimize the quantity of electrical energy required by the machine tool in order to perform the cutting operation. The material removal rate was set to a constant value in all the experimental trials so as to analyze the effect that the cutting parameters have on the energy consumed. Robust Design was used to determine the effects of the depth of cut, feed rate, and cutting speed on the energy required by the machine tool, considering two sources of noise in the experimental trials. The results of this work show that the techniques covered by the concept of Robust Design can be used to minimize the energy consumed and variation of the machining process.

Go To The International Journal of Advanced Manufacturing Technology

 

Optimization of cutting parameters to minimize energy consumption during turning of AISI 1018 steel at constant material removal rate using robust design. Advances In Engineering

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