Development of electrically conductive-superoleophobic micropillars for reducing surface adhesion of oil at low temperatures

Significance Statement

Devices and systems working with oils, for instance, oil pumps, engines and oil pipelines are significantly affected by oil adhesion. The situation is even worse when the oil in these systems freezes and adhesion to surfaces increases. Serious problems such as accidents, instrumentation malfunction and clogging, are prone to occur at such a time. It therefore becomes necessary to explore any possible avenues to lessen frozen oil adhesion.

Oleophobicity is an important factor for oil adhesion, which suggests that super-oleophobic surfaces can be used to minimize oil adhesion. Therefore, researchers led by professor Boxin Zhao from the University of Waterloo in Canada developed electrically conductive superoleophobic micropillars for minimizing oil adhesion by passing a direct current through the developed microstructure. The authors employed conductive polymer composites of silver fakes owing to their excellent process-ability and variable resistance. Their work is published in peer-reviewed journal, Applied Surface Science.

The authors molded a mixture of polydimethylsiloxane and a curing agent in a micropillar mold and then transferred them into an oven after degassing. They peeled the specimen from the mold after curing for one hour. They obtained five samples with varying silver flake loadings by mixing epoxy with different percentages of silver flakes.

The authors adopted the sessile drop system in order to assess oleophobicity as well as the self-cleaning properties, receding angle, contact angle and roll-off angle. They observed that when the concentration of the silver flakes increased, the contact angle decreased to a certain extent. The smallest contact angle recorded was 1410 indicating that the contraction of the silver flakes was not critical for oleophobicity.

Electrical resistance being critical to the micropillars was also determined. The relationship between the flakes loading and electrical resistance was analyzed comprehensively. The authors recorded that, with increasing flake concentration, a significant drop of the resistance was observed.

To evaluate how the micropillars were effective for surface un-freezing, they applied a direct current and a remarkable reduction of the adhesive forces by 60% was recorded when electrical resistance increased from 7.5-877 ohms after a direct current was applied. A continuous application of the direct current decreased the frozen oil adhesion to about 0.05N and reaching zero after heating the surface up to -100.

This study managed to develop electrically conductive super-oleophobic micropillars to reduce oil adhesion at low temperatures and eliminating frozen oil from surfaces. The self-cleaning attributes, as well as superoleophobicity, was obtained from micropillars and the embedded layer of trichloro 1H, 1H, 2H, 2H-perfluorooctyl silane on their surfaces.

Development of electrically conductive-superoleophobic micropillars for reducing surface adhesion of oil at low temperatures - Advances in Engineering

About the author

Dr. Boxin Zhao is a tenured associate professor in chemical engineering at the University of Waterloo. He is also affiliated with Waterloo Institute for Nanotechnology, Centre for Bioengineering and Biotechnology, and Institute for Polymer Research. Dr. Zhao obtained his PhD in Chemical Engineering from McMaster University in 2004. Before joining the University of Waterloo, Dr. Zhao had worked as a NSERC postdoctoral fellow at the University of California, Santa Barbara. At Waterloo, Professor Zhao has established the Laboratory of Surface Science and Bionanomaterials, working on both fundamental and applied research to meet the growing need of bionanotechnologies in advanced manufacturing, e.g. multifunctional green and smart materials and processes, additive manufacture or 3D printing.

He has 165 publications in total; 79 are peer-refereed papers on the top journals including Macromolecules, Langmuir, J. Materials Chemistry, Carbon, Advanced Materials, and Advanced Functional Materials. His research work has been well recognized in the field and has been invited to deliver talks and lectures to Celestica, Xerox and Magna and other national and international conferences. He was awarded the Early Researcher Award from the Province of Ontario in 2012 and was awarded a prestigious Fulbright Visiting Research Chair at UCSB from Fulbright Canada in 2015.

The current research interests of his group are in the areas of multifunctional composites, interfacial technologies and surface science, biomimetic adhesion and adhesives, biopolymers, 3D printing, interfacial phenomena and contact dynamics (e.g., wetting, adhesion, friction, lubrication, wear, fracture) in polymers and biological systems.

About the author

Dr. Tianchang Wang is an associate professor in the Changchun Institute of Applied Chemistry,Chinese Academy of Sciences(CAS. After receiving his Ph.D in the Institute of Chemistry,CAS in 2011, he went to the Clausthal University of Technology in Germany to continue his research as a postdoc,working on emulsion-templated porous polymers.

In 2015, he joined the Department of Chemical Engineering, University of Waterloo, for his second period of postdoc research on functional bio-nanocomposites.

His research interests are in the areas of morphology and phase behavior of polymers, advanced sustainable materials, as well as bioinspired materials/structures.

About the author

Dr. Zihe Pan received his B. S. degree in Inorganic Materials Engineering from the Anhui University of Technology in 2010. In 2010, he joined Prof. Zhaohui Huang’s group and received his M. S. degree from China University of Geoscience (Beijing) in 2012. Then he joined Prof. Boxin Zhao’s group in 2012 and obtained his doctoral degree in Chemical Engineering-Nanotechnology from the University of Waterloo, Canada in 2016. During his PhD study, he developed bio-inspired structures with superhydro-oleophobicity and electrically conductivity and explored their effects on frozen oil adhesion reduction.

He did postdoctoral research on bio-based adhesives and their applications in wood composites in Prof. Zhao’s group, department of chemical engineering, University of Waterloo, Canada. After that, he went back to China and joined the Institute of Resources and Environment Engineering, Shanxi University in 2017.

His research interest is mainly focused on bio-inspired structures with special wettability and their applications in adhesion reduction and oil/water separation, advanced polymer composites and bio-based materials with functional properties.

About the author

Mr Yikang Zhou now is a PhD student in the school of science, Beijing Jiaotong University, Beijing, China and will receive his doctoral degree June 2017. He was a visiting PhD student in Prof. Boxin Zhao’s group in the Department of Chemical Engineering, University of Waterloo, Canada, during September 2014 and March 2016, working on polyaniline/graphene nanocomposites for the application of electromagnetic interference shielding. He received his B.S degree from the school of science, Beijing Jiaotong University, Beijing, China in 2011.

His research is mainly focused on the infrared and microwave properties of conducting polymer materials.

Reference

Zihe Pan1,2, Tianchang Wang1,2, Yikang  Zhou1,3, Boxin Zhao1,2. Development of electrically conductive-superoleophobic micropillars for reducing surface adhesion of oil at low temperatures. Applied Surface Science, volume 389 (2016), pages 623–631.

[expand title=”Show Affiliations”]
  1. Department of Chemical Engineering, University of Waterloo, 200 University Avenue West, Waterloo, Ontario N2L3G1, Canada
  2. R&D Center for Membrane Technology and Department of Chemical Engineering, Chung Yuan Christian University, Chung-Li, Taoyuan 320, Taiwan.Waterloo Institute for Nanotechnology, University of Waterloo, 200 University Avenue West, Waterloo, Ontario N2L3G1, Canada
  3. Institute of Optoelectronic Technology, Beijing Jiaotong University, Number 3, Shangyuancun, Haidian District, Beijing 100044, People’s Republic of China
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