Green and Strategic Approach for Chiral Resolution by Diastereomeric Salt Formation: The Study of Racemic Ibuprofen

Significance 

Chiral resolution is the process of separating a racemic mixture of enantiomers into its individual components. Enantiomers are molecules that have the same chemical formula and structure, but differ in the spatial arrangement of their atoms. They are mirror images of each other and cannot be superimposed. Enantiomers often have different biological activities and properties, which makes chiral resolution important for various applications, especially in pharmaceuticals. One of the most common methods for chiral resolution is diastereomeric salt formation. This method involves converting a pair of enantiomers into a pair of diastereomers by reacting them with a chiral resolving agent. Diastereomers are stereoisomers that are not mirror images of each other and have different physical and chemical properties. Therefore, they can be separated by conventional techniques such as crystallization, filtration, chromatography, etc.

Racemic Ibuprofen is a mixture of two enantiomers, or mirror-image molecules, of Ibuprofen. One enantiomer is a (S)-enantiomer and the other is an (R)-enantiomer. Enantiomers can have different biological activities and may have different effects on the human body. Therefore, it is important to separate racemic ibuprofen into its individual enantiomers to study their individual properties. Separating racemic ibuprofen into its enantiomers is important in pharmaceutical research and development because it allows researchers to determine the biological activity and therapeutic potential of each enantiomer. It also allows for the development of more effective and targeted drugs, as one enantiomer may be more effective or less toxic than the other. Additionally, the separation of enantiomers is important in the manufacturing of drugs, as different enantiomers can have different pharmacokinetic properties, such as absorption, distribution, metabolism, and excretion, which can affect the safety and efficacy of the drug. By separating the enantiomers, manufacturers can ensure that only the desired enantiomer is present in the final product, which can improve the drug’s safety and efficacy.

In a new study published in the peer-reviewed Journal Industrial & Engineering Chemistry Research, Professor Tu Lee and his research group from the National Central University in Taiwan developed a new green and strategic method for the chiral resolution of racemic ibuprofen by diastereomeric salt formation with a chiral resolving agent, (S)-(−)-α-methylbenzylamine (S-MBA), in the presence or absence of a nonchiral agent, potassium hydroxide (KOH). The reported innovative method may provide practical guidelines for the future development of similar processes

The research team showed that the chiral resolution of racemic ibuprofen by diastereomeric salt formation with a chiral resolving agent, (S)-(−)-α-methylbenzylamine (S-MBA), in the presence or absence of a nonchiral agent, potassium hydroxide can achieve high diastereomeric excess (%de), yield, and enantiomeric excess (%ee) of the S-enriched ibuprofen under optimal conditions. The formation of diastereomeric salts of racemic ibuprofen with S-MBA and KOH was influenced by the equivalent ratio of the three components. The optimal ratio was found to be 1:0.5:0.5 for racemic ibuprofen: S-MBA:KOH, which resulted in the highest recovery% (21%) derived from %de (40%) and yield (53%) of the diastereomeric salts. The addition of KOH increased the solubility of racemic ibuprofen and S-MBA in water, facilitating the formation of diastereomeric salts. The %de and yield decreased when the ratio deviated from the optimal value, due to the formation of undesired by-products or incomplete reactions. The resolution by cooling crystallization of diastereomeric salts with 40-50 %de was affected insignificantly by the solvent and the temperature range.  The optimal solvent was found to be ethyl acetate, which gave the common %de (80%) but the highest yield (71%) of the diastereomeric salt crystals.  Ethyl acetate had a lowest solubility power for the diastereomeric salts, allowing for sufficient supersaturation and crystallization, and solvent recycling.  The optimal temperature range was found to be 70-25 °C, which provided a suitable driving force for crystallization without causing excessive solubility loss or secondary nucleation.  The yield, size and crystallinity of S-enriched ibuprofen from diastereomeric salt crystals was influenced by the solvent-to-antisolvent ratio, the aging time, and the addition rate of antisolvent. The optimal solvent-to-antisolvent ratio was found to be 1:6 for methanol-to-water, which resulted in the highest %ee (80%) and yield (95%) of S-enriched IBU.  The addition of water as an antisolvent simply decreased the solubility of ibuprofen, favoring the precipitation of S-enriched ibuprofen.  The optimal aging time was found to be 2 h, which allowed for sufficient crystallization without causing excessive dissolution or racemization. The optimal addition rate of antisolvent was found to be 3 mL/min, which provided a suitable nucleation and growth rate without causing excessive supersaturation or agglomeration or poorer degree of crystallinity.

In conclusion, Professor Tu Lee and co-workers demonstrated that diastereomeric salt formation with S-MBA and KOH is a simple, efficient, scalable, and green method for chiral resolution of ibuprofen, which can be applied to other racemic drugs that can form diastereomeric salts with chiral amines. The new method can also provide practical guidelines for optimizing each step of the chiral resolution process by diastereomeric salt formation.

Green and Strategic Approach for Chiral Resolution by Diastereomeric Salt Formation: The Study of Racemic Ibuprofen - Advances in Engineering

About the author

Tu Lee has been a full professor of the Department of Chemical and Materials Engineering at National Central University, Taiwan, since 2004.  He has been teaching courses such as Transport Phenomena and Unit Operation, Chemical and Materials Engineering Thermodynamics, Powder Technology, Materials Characterization, and Bio-inspired Materials and Technology, over all these years.  He was born in Hong Kong and brought up and educated in the United States.  He graduated summa cum laude with B.S. in chemistry and B.E. in chemical engineering in 1990 from the joint program at New York University and The Cooper Union for the Advancement of Arts and Science.  He later received his Master’s Degree in chemical engineering from The Cooper Union for the Advancement of Arts and Science in 1993.  He then received his Ph.D. in chemical engineering from Princeton University in 2000.  He started his career as a research investigator in process engineering at the Pharmaceutical Research Institute in Bristol-Myers Squibb, New Jersey, USA from 1999 to 2003.  His scientific interests are mainly directed towards solution crystallization of simple organic molecules, pharmaceutical engineering, and biomineralization.  Professor Lee’s research group focuses on the green process development for the final product of the specialty chemicals in (1) solvent selection, (2) chiral resolution, (3) polymorphic purity, (4) crystal size control, and (5) process-structure-property relationship.  He also served as a referee of more than 10 SCI indexed international journals, published more than 90 articles in peer reviewed SCI international journals, and has been granted with 6 US patents.

About the author

Hung Lin Lee received a Ph.D. degree in Chemical and Materials Engineering from National Central University, Taiwan in January 2018 under the supervision of Professor Tu Lee.  He is currently a postdoctoral research fellow in the same lab, working with Professor Lee since September 2019.  His main research was focused on the development of crystallization processes for various crystal forms of active pharmaceutical ingredients (APIs), including polymorph, cocrystal, and salt forms.  He was also involved simultaneously in some other crystallization projects, such as spherical crystallization, crystallization kinetics and mechanism of metal-organic frameworks (MOFs), and phase change materials (PCMs).  His current research interests include (1) polymorphic formation and control, and filtration and drying characteristics of different polymorphs, (2) spherical agglomeration and its scale-up, (3) control of particle size distribution via additive addition or seeding, (4) plastic recycling by chemical methods such as depolymerization of PET into terephthalic acid (hydrolysis) or into bis-2-hydroxylethyl terephthalate (glycolysis), and (5) purification of curcuminoids by crystallization using azeotropes.

About the author

Ying Lun Hung received his bachelor’s degree in Chemical Engineering from National United University, Taiwan in 2020.  After graduation, he continued to study and obtained a master’s degree in Chemical and Materials Engineering from National Central University under the supervision of Professor Tu Lee in 2022.  He worked on the effects of solvents on the chiral resolution by diastereomeric salt formation for his master’s degree.  Following the completion of his master’s degree, he has been currently working for a semiconductor company in Taiwan for a half year.

About the author

Ahmed Amin received his bachelor’s degree in Chemistry and Microbiology from Alexandria University in Egypt in 2015.  After graduation, he gained valuable work experience in the pharmaceutical industry for nearly three years.  He traveled to Taiwan to pursue his passion for chemistry and materials science in 2018 and obtained a Master of Science degree in Applied Materials Science from National Central University, Taiwan, under the supervision of Professor Tu Lee.  During his master’s studies, he worked on drug recycling and chiral resolution as a part of Professor Lee’s lab projects.  Following the completion of his master’s degree, he worked for a power supply company in Taiwan for over a year.  Currently, he is a Ph.D. candidate at the Helmholtz Institute for Pharmaceutical Research Saarland (HIPS) in Germany, under the supervision of Professor Anna K. H. Hirsch.  His doctoral research is focused on the design and synthesis of novel β-sliding clamp (DnaN) inhibitors, which have potential applications in the development of new antibiotics.

About the author

Dhanang Edy Pratama received his B.Eng. degree (2015) in Chemical Engineering from the University of Brawijaya, Indonesia.  He later obtained his M.Sc. (2018) and Ph.D. degree (2023) in Chemical and Materials Engineering from National Central University, Taiwan, as a member of Professor Tu Lee’s research group.  Moreover, he has participated in academia-industry research collaboration and has co-authored scientific papers with TTY Biopharm Co. Ltd. (Taiwan).  His current research interests are: (1) crystallization of small organic and inorganic compounds, (2) recyling of spent solvent and excess reagent by a chemical reaction method termed slurry reactive crystallization, (3) resolution of chiral organic molecules by solution crystallization, and (4) construction of binary and ternary phase diagrams as a tool to aid separation and purification process.  Moreover, he also has experience in the recovery of active pharmaceutical ingredients from unused waste medications, wastewater treatment of heavy metal-containing effluent by adsorption, and phase change materials for energy storage.

Reference

Lee HL, Hung YL, Amin A, Pratama DE, Lee T. Green and Strategic Approach for Chiral Resolution by Diastereomeric Salt Formation: The Study of Racemic Ibuprofen. Industrial & Engineering Chemistry Research. 2023 Jan 18.

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