Presentation of a novel sensor based on acoustic emission in injection molding

Journal of Applied Polymer Science, Volume 127, Issue 6, pages 4744–4749, 15 March 2013

Florian Muller, Gerhard Rath, Thomas Lucyshyn, Christian Kukla, Martin Burgsteiner, Clemens Holzer.

Departement of Polymer Engineering and Science, Chair of Polymer Processing, Montanuniversitaet Leoben, 8700 Leoben, Austria and

Departement of Product Engineering, Chair of Automation, Montanuniversitaet Leoben, 8700 Leoben, Austria and

Industrial Liasion Department, Montanuniversitaet Leoben, 8700 Leoben, Austria.

 

Abstract

 

Injection molding is the most important process to produce plastic parts. Because of increasing complexity of the plastic parts and the aim to reach zero-defect production it is a must to control the dynamic injection molding process. Therefore information from the inside of the mold, measured with sensors, is necessary. State of the art is to implement wired mold cavity pressure sensors as well as wired cavity temperature sensors. This article presents a novel wireless measurement setup which uses structure borne sound as transport medium. The sound is generated by an acoustic actor which is activated by the passing flow front at certain predetermined positions in the cavity (or cavities). Beside the mechanical setup of the sensor proof of concept measurements with a prototype setup are shown in this article. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013

Copyright © 2012 Wiley Periodicals, Inc.

 

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Additional Information:

Kukla, Christian; Muller, Florian; Lucyshyn, Thomas; Rath, Gerhard, “Acoustic noise sensing for controlling manufacture of a component part made of a flowable base material”, Patent WO2013110422 A1, 2013. 

Muller, Florian; Kukla, Christian; Lucyshyn, Thomas; Holzer, Clemens, “Performance Evaluation of Purely Mechanical Wireless In-Mould Sensor for Injection Moulding,” International Conference on Polymer Engineering, London, 2013.

Muller, Florian; O’Leary, Paul; Rath, Gerhard; Kukla, Christian; Harker, Matthew; Lucyshyn, Thomas; Holzer, Clemens, “Resonant Acoustic Sensor System for the Wireless Monitoring of Injection Moulding,” Sensornets 2013, 2nd International Conference on Sensor Networks, Barcelona, 2013.

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